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Process Safety
Process Safety

Process safety and loss prevention focuses on preventing fires, explosions and chemical releases from facilities that handle hazardous materials.  Therefore, any business that that handles significant amounts of flammable, reactive or otherwise hazardous chemicals as part of their production will have some process safety risks.

 

By nature of the materials involved, even relatively small process safety incidents can result in fatalities or very serious injury.  Larger incidents have the potential to have a significant impact on neighbours and / or on the environment.  In any case, there may be extensive damage to the facility which can lead to significant business interruption costs, and in the worse cases the company may not recover financially.

 

Every year we hear of major accidents due to poorly managed process safety risks.  More recently there was the Buncefield oil storage depot fire in the UK in 2005, and earlier this year there was the Deepwater Horizon explosion which killed 11 and released a significant amount of oil into the Gulf of Mexico. These large incidents are in the news, however, there are approximately 1300 serious process safety incidents reported to the HSE every year, and many more probably go unreported.

 

In the UK and most developed countries, there are legal requirements to manage process safety risks. The HSE has two main areas of regulation to manage process safety risks in the UK - COMAH and DSEAR - which are actively enforced.   

 

Compliance, however, should not be the main driver for having effective process safety and loss prevention systems.  Good process safety and loss prevention systems can add value to your business by ensuring that the risks are properly controlled.

 

We will be developing this area to become a comprehensive resource for companies and process safety practitioners, so we hope that you will return to check on our progress.